Zhaoyang Chen1,Qing Ai2,Hua Guo2,Viktor G. Hadjiev1,Jun Lou2,Yanliang Liang1,Yan Yao1
University of Houston1,Rice University2
Zhaoyang Chen1,Qing Ai2,Hua Guo2,Viktor G. Hadjiev1,Jun Lou2,Yanliang Liang1,Yan Yao1
University of Houston1,Rice University2
Organic electrode materials, due to their low environment footprint and high material-level specific capacities, have become competitive alternatives to inorganic materials for solid-state batteries (SSB) in recent years. Additionally, the soft nature of organic compounds ensures consistent and intimate contact with solid sulfide electrolytes during cycling, which is beneficial for battery longevity. However, the low-modulus organic materials and high-modulus sulfide electrolytes, upon mixing and compression, would form unfavorable composite microstructure where sulfide particles are encapsulated by organics and cannot form an efficient ion conduction path. This mismatch in mechanical property prevents a high fraction of organic compounds to be used in a solid-state cathode, limiting the energy density of organic solid-state batteries.<br/>Here we report the formation of favorable microstructures of organic cathodes by“softening”the sulfide electrolytes. Solvent treatment of the sulfide electrolyte Li<sub>6</sub>PS<sub>5</sub>Cl more than halves its modulus from 36.1 ± 9.8 GPa to 18.9 ± 2.2 GPa. Thermal gravimetric analysis, Raman spectroscopy, and X-ray diffraction were used to elucidate the evolution of the sulfide electrolyte during the softening and recovering process. The organic cathode formed by mixing organic materials with this softened electrolyte shows a favorable microstructure where the electrolyte forms a percolated domain. As a result, the utilization of an organic material, pyrene-4,5,9,10-tetraone (PTO), is increased by 133.6% and 90.8% compared with cells with a re-hardened and the pristine Li<sub>6</sub>PS<sub>5</sub>Cl, respectively. The mass fraction of PTO can be improved from 20 to 40wt% while maintaining high utilization (85.7%). Our exploration of softened electrolyte builds the correlation among structure, mechanical property, microstructure engineering and battery performance, and the strategy is applicable to other active materials with low modulus.