11:00 AM - EN13.01.02
Turning up the Pressure on Carbon Dioxide—Towards the Commercial Application of a Green Solvent
Kristoffer Kortsen1,Joachim Christopher Lentz1,Vincenzo Taresco1,Steven Howdle1
University of Nottingham1
Show Abstract
Current industrial polymer particle production processes often use water as the main solvent, generally resulting in contamination of that water through the use of volatile organic compounds and chlorofluorocarbons1. This results in contaminated wastewater streams, with negative consequences for the environment, oceans, and availability of drinking water. Additionally, water must be removed from the final product in costly and energy intensive drying processes, further increasing the negative environmental impact2. As environmental impact becomes a more pressing concern, there is an increasing interest in sustainable solvents that have the potential to alleviate water contamination issues, reduce energy costs and reduce the impact on the environment3. Supercritical carbon dioxide (scCO2) is a promising alternative solvent, combining considerable environmental advantages4 with desirable solvation and diffusivity properties of SCFs2. It is a cheap, non-flammable and environmentally friendly solvent4, with an easily attainable critical point (Tc = 31.1 °C and Pc = 73.8 bar)2. When returning to atmospheric conditions, CO2 reverts to the gas phase providing a solvent free polymer product, without the need for energy and cost intensive drying processes and allowing the solvent to be reused.
A large hurdle in the development and wider adoption of scCO2 as a polymerization medium is the lack of a reliable and accessible monitoring method. While the tracking of an ongoing polymerization reaction in traditional solvents can be achieved with a wide range of techniques5, reactions in scCO2 are more complicated to monitor due to the elevated pressure contained in a sealed system.
Our recent publication6 shows a versatile and reliable on-line sampling system for polymerization reactions in supercritical fluids, unlocking the potential of this sustainable solvent. By withdrawing a small volume of a high-pressure reaction mixture and expanding it in a controlled volume before capturing it in a suitable solvent, reliable kinetic data were obtained for a range of polymerizations and reactions in scCO2. The facile applicability of this monitoring method resulted in additional insights into the unique conditions found in scCO2 and their effect on polymerization systems. It was discovered that the tunable density of scCO2 could be exploited to control the particle size of dispersion polymerizations, further expanding on the usefulness of this green solvent.
The kinetic information gained from this research, was exploited for precise dosing control during multistage polymerizations allowing for controlled tapering between successive polymer feeds and predictable layering of core-shell polymer particles.
The combination of kinetic monitoring, solubility control, and sequential monomer addition has finally unlocked the potential to synthesize commercially desirable polymer particles in this green and sustainable solvent for a wide array of applications such as 3D printing, plastic additives, metal oxide templating and medical devices.
1. Lovell, P. A.; El-Aasser, M. S., Emulsion Polymerization and Emulsion Polymers. Wiley: 1997
2. Kendall, J., et al., Polymerizations in supercritical carbon dioxide. In Chem. Rev., 1999; Vol. 99, pp 543-563
3. Millner, A.; Ollivier, H., Beliefs, Politics, and Environmental Policy. Review of Environmental Economics and Policy 2016, 10 (2), 226-244
4. Krishna Mohan, S., Green solvents for polymerization of methyl methacrylate to poly(methyl methacrylate). In Green Solvents I: Properties and Applications in Chemistry, 2012; pp 251-298
5. Haven, J. J.; Junkers, T., Online Monitoring of Polymerizations: Current Status. European Journal of Organic Chemistry, 2017, 6474-6482
6. Kortsen, K., et al., On-line polymerisation monitoring in scCO2: a reliable and inexpensive sampling method in high pressure applications. The Journal of Supercritical Fluids, 2020, 105047